Toilet Paper Roll Manufacturing Machine Toilet Making Machine

Product Description

Automatic Wrapping Machine for Toilet Paper Roll (Bundle Pack)

Max. Work Speed:	22Pack/min
Total Power:	20.2KW
Pack Range(mm):	Length (L): 170-660 Width (W): 180-260 Height (H): 85-170

Product Description

TP-B30R toilet paper roll bundler is an automatic wrapping machine suitable for packaging multiple packs of toilet paper rolls and kitchen tissue rolls.

packing style: 2X3  2X4  2X5  2X6

Coreless           Core

Features

• Central vacuum supply is adopted for efficient reduction of power consumption;
• Intelligent heat sealing system, can accommodate various packaging materials while offering good sealing effect and high stability;
• Designed with various functions like automatic rejection of unopened bags, air source management, fault alarm and display, servo overload protection;

AUTOMATIC Roll Paper BUNDLER MACHINE  TP-B30RM
1. Machine protective cover is transparent, convenient for operator to monitor
2. It is controlled by servo motor systems and frequency speed control systems, easy to operating, convenient maintain, stable running and low-loss packing material
3. Many kinds protect function, saving machine parts and cost
4. Main electric devices are famous brands: Sick, Panasonic, OMRON, Shampoo, NSK, NTN, GATES, STIEBER, SMC, IGUS,  Atomics, Allen-Bradley and more
5. All bearings are good brand: TP, NTN, IGUS, IKO, KOYO and more
6. Knife dado and cut-off blades are made of high-quality steel, long-lived
7. Our machine max stable operating speed is from 22 rolls per bundle, 2 columns, 2 to 6 rolls/column
8. Machine parts contacting tissue are SS or green PVC belts

Packing Procedure
 

Main Features and Advantages

1. TP-B30RM can wrap single pack of soft packed/unpacked roll paper with core or without core.
2. Rolls infeed conveying, rolls accumulating and collating, form-fill-seal, prebag fetching and prebag transmission are all servo driven. Easily operated and conveniently maintained.
3. Centralized management on the vacuum station, reduce air consumption
4. Instant heating sealing or constant temperature sealing device are adopted which can meet various kinds of packing material requirements. Be suitable for different packing material thickness, outer/ inner print or uneven corona density. High flexibility for packing material, stably run and neatly sealed. 
5. Equipped with bag opening monitor function, defects bag nonstop removal function, air supply management function, fault alarm reminding function and servo overload protection function.
6. Max capacity of up to 22 bags per minute. (Depends of the configurations)

Machine Performance and Parameters

ITEMS	DESCRIPTIONS	REMARKS
Scope of application	Single pack roll paper with or without core
Infeed	ASF Automatic Smart Feeding	Infeed device not included
Design Speed	25 bags/min	Depends of the package type
Stable Operation Speed	22 bags/min	Depends of the package type
Prebag Loading Port	Two Prebag Loading Ports, Symmetrical Hang-type
Gusset Fold	Formed by vacuum and mould
Film Cutting Way	Slotting	Saw teeth Trim
Port Storage Capacity	≤ 600 Bas/port	Customize
Prebag Length	≤660mm	Customize if over
Prebag width	≤280mm	Customize
Configurations	Length 90-170mm Dia. 90-115mm	Suitable for rolls with or without core
	2×3/2×4/2×5/2×6
	Length 90-170mm Dia.120-130mm
	2×3/2×4/2×5
Machine Size	5020× 2000 ×1800
Machine Weight	3000   KG
Prebag Material	CPP,PE
Air Compression	Air Pressure ≥  0.6 MPA/ Air consumption ≥  300 L/min	Buyer self provided
Total Motor Power	14.8 KW	Total Power of servo and inverter motor
Heating Power	1.2  KW	End sealing heat total Power
Variation range of adaptive voltage	+/-10%	As per state power standard
I/O Input (VDC)	24VDC	Controlled by electrical system
I/O Output(VDC)	24VDC	Controlled by electrical system
Motion Control Device	servo motor positioning control	Curves motion of CAM
Device Color and Surface Finishing	Dark Grey,Static Spraying & Baking Painting
Tissue Multipack Method	Prebag	With pre-make vent hole,dia.∮≥2.5mm

Tags

This machine has different models for different packaging styles and can be adapted to roll paper production line.

 

Spare Parts List
 

No.	Material Code	Name	Specification	Unit	Qty
1	GJ0004	Allen key	1mm-10mm	1	set
2	GJ0001	Adjustable wrench	200mm	1	pc
3	GJ0003	Straight screwdriver	8 inch	1	pc
4	GJ0002	Cross screwdriver	8 inch	1	pc
5	C0206178V	Heating wire	3mmwidth×0.15mm thickness,with double hjk,Length 420mm	10	pc
6	C0206094V	Sucker	30#, outer dia. 25mm	6	pc
7	TPM30R-0138V	Stop collar	Nylon 66	4	pc
8	TPM30R-030106V	Upper blade		1	pc
9	TPM30R-030201V	Down blade		1	pc
10	TPM30R-030202V	Seal Pad	Silicone	1	pc
11	TPM30R-0650V	Bend Chain Plate	201	2	pc
12	CL060129	Heat Resistant Tape	Width 50	1	pc
13	C0202168V	Single-phase DC SSR	SDP4040D Control Voltage 3-32V	1	pc
14	C0206141V	Tube type one-way throttle valve	ASL6-M5	2	pc
15	C0206162V	Tube type one-way throttle valve	ASL6-01	2	pc
16	C0206142V	Tube type one-way throttle valve	ASL10-01	2	pc

 

 
Acceptance Standard:

1. Tested products dimension:Length      mm,Dia.     mm
2. Packing film Material:PE ;Film Thickness:0.04mm-0.05mm, Vent hole≥6mm two rows.
3. Bagging:

       3.1 Precisely matching with required quantity.
       3.2 In sequence and direction to bag tidy

      4. Sealing:

      4.1 Firm and right tightness (by supporting with a hand at the bag center, the drooping should be ≤10mm), no bag breakage nor damaging packs.
      4.2 Gusset should be symmetrical, horizontal deviation tolerance 5mm. misalignment ≤ 5mm; Seal edge is straight, no burrs, no sawtooth or slags. Seal width ≤15MM.

      5.Appearance:No stains, wrinkles or torn caused by the packing machine.

      6.Production Speed Test Standard:22bags/min(Cored Roll) Upstream infeed speed should fulfill the multipack wrapper speed, or the upstream down time would not be taken into account.
      7. Packing efficiency: ≥85% .test production time:4hrs.(Excluding reel changeover time or down time or idle running time that NOT caused by the machine's own performance). Products quantity should be counted before the test run. And after the test, defects would be counted to calculate the qualification rate. 
       8.Qualification rate:  ≥97% .Defects products that are due to tissue oversize, unqualified packing film or disoperation by the buyer workers would not be counted. 
Service Commitment
We have strict and professional user management system, which enables us to do our utmost to cater for the needs of our customers. Whenever you buy our products, you are double secured with the reliable and life time after-sales services provided both by our parts suppliers and us. Hereby we make below commitment:
Warranty: ONE year. Seller would repair or replace the damaged parts free of charge caused by the machine poor design or manufacturing defects within this period. But buyer shall be responsible for the charges of the damaged parts caused by operator's misuse by not following the instructions of the operation manual. Guarantee period is not applicable for the consumables and once damaged, buyer can purchase the consumables from the seller at reasonable prices.

1. Seller would be responsible for the installation and commissioning. Service would be door-to-door. If any equipment failure occurs during the production process, seller would help fix the issues at the first time either through the phone or (if still not solved by phone) by sending the engineers down there within 48 hours.
2. Mechanical guarantee would be ONE year after the operation test acceptance. Upon the purchase requests from the buyer, spare parts would be timely supplied by the seller. It is seller's responsibility to answer any questions submitted by the buyer or provide the any services that requested by buyer.
3. Seller is responsible for training the workers at buyer site about operation and maintenance. And would be continuously providing the technical support via phone consulting or door-to-door visit to make sure each device runs in good status, and take precautious steps to prevent machine failures.
4. We are committed to make every customers satisfied with each of our service.
5. Sufficient spare parts supply would make sure the spare parts purchased by customer dispatched and delivered at fastest speed as possible.

We are bound to establish good cooperation relationship with our customers. We would keep improving ourselves and cherish any advices or comments from our customers. We would systematically train your engineers about the operation, maintenance and supervision and share every knowledge and experience regarding the machine operation and maintenance by fax or at each visit. 
 

Company Profile

IMAKO is a company entirely focused on the manufacture of automated packaging equipment for household paper industry. We always aim at developing user-oriented innovative solutions for worldwide tissue paper convertors to solve their tissue paper production and toilet paper packaging needs. To become a global packaging machine manufacturer, we also provide full automatic toilet paper production line, tissue napkin production line, handkerchief production line, hand towel production line,with rewinder, folder, cutter, single packer, bundling packing machine, case packing machine and robot palletizer. we also provide packaging solutions for personal care products like baby diaper packaging machine, wet wipes packaging machine and sanitary pad packaging machine are built to deliver easy operation, high productivity, quick size changeover and simple maintenance. 

IMAKO has been dedicated to household paper packaging machinery industry for years, and has accumulated much experience. Value-added service to our client is our sole goal, mutual benefit is our base for development, solution is our answer to project.

Paymentterm:T/T,L/C,30% down payment when placing your order, 70% balance payment before shipment.

Delivery: It depends on the machine models and your requirement on packing sizes.Usually within 30 days of Off Season , within 50 days of peak season upon receiving deposit

After Sales Service

After service: Seller would repair or replace the damaged parts free of charge caused by the machine poor design or manufacturing defects within this period.Guarantee period is not applicable for the consumables and once damaged, buyer can purchase the consumables from the seller at reasonable prices.

We would systematically train your engineers about the operation, maintenance and supervision and share the knowledge and experience regarding the machine operation and maintenance by fax or at each visit.
If buyer need our technician to fix the machine abroad,buyer shall be responsible for all costs of service like airtickets,accommodation and local transportation.
Besides buyer need paid for the technician USD50/person/day as salary when our Technician going to your country.

Q 1. Where is your factory located?

A: Our factory is located in Shantou city,Guangdong province,China.Which is a beautiful coastal city in the South-eastern of China.The airport name in our city is Jieyang Airport,airport code SWA and high-speed railway station is Chaoshan Station.It's very convenient to come from Guangzhou city or Shenzhen city.

Q 2. How to Guarantee transaction security?

A: Before delivery, we will send the pictures and videos to you to check the quality.
Or you could arrange checking on your own. Also license and certificate could be provided for checking.

Q 3: What technical support can I get during the transaction?

A: We offer online technical support at any time you want. Instructional videos, the way of daily commissioning and maintenance also wil be provided. If you need installation service, our technicians can go abroad but this is not free. During warranty you could replace the failed parts for free.

Q 4:How could i contact you if any problem there?

A: Send us email or leave us message, we will contact you as soon as possible.

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Send us email or Inquiry if you are interseted in our roll paper packing bagging machine.