Non Stop Rewinder Toilet Roll Machine and Kitchen Towel Production Line for Paper Mills

Product Description

Kitchen Towel Maxi Roll Paper Machine Production Line

Product Description

This kitchen towel production line is full automatic, no need to stop to winding or changing paper. It contains Backstand part , Winding machine,Perforate part,Edge embossing part, Glue sealer,Accumulator,Embossing and lamination device, Paper core machine and holder,Four-line 
 Log saw cutter. It uses Common DC bus + motion control system.


Machine design parameters

No.	Item	Parameter
1	Equipment name	X4C-2900  Rewinding production line with core
1.1	Design speed	450m/min
1.2	Working speed	300-400m/min (,According to the jumbo roll gram weight, quality)
1.3	Winding theory	Paper core tube glue winding
1.4	Max. width of jumbo roll	2860mm
1.5	Backstand jumbo roll diameter	≤¢2000mm
1.6	Max. diameter of winding	¢150mm
1.7	Min. diameter of winding	¢90mm
1.8	Adapt to jumbo roll	14-30g/m^2

Winding machine

No.	Item	Technical parameter
1	Roller surface width	2900mm
1.1	Roll changing method	Continuous operation, no need to stop winding or changing paper
1.2	Paper break way	Paper break inside the machine
2	Diameter of finished product	¢90-150mm  Core roll diameter range ¢ 90-150mm
2.1	Finished paper roll density adjustment	Data control via touch screen
2.2	Rewinding diameter adjustment	Servo motor control
2.3	Rewinding length adjustment	Controlled by touch screen data, the accuracy of section number is ± 1 section
2.4	Finished paper core tube outer diameter	35mm--50mm,(specifications are specified by the customer)
2.5	Drive	Independent motor
3	Embossing function	Installed on the winding main machine
3.1	Embossing way	Integral air bag compression method
3.2	Embossing wheel	Surface laser engraved pattern
3.3	Embossing wheel quantity	Determined by the size of the pattern
3.4	Drive	Independent motor
4	Spiral knife shaft structure	6Six-piece perforator surface knife
4.1	Perforated line ratio	4:1 and 8:1
4.2	Perforation pitch error	±1mm
4.3	Pitch	95-250mm() 95-250mm (touch screen adjustment)
4.4	Paper wrapping automatic induction protection system	With
4.5	Drive	Independent motor

 Whole machine configurations

No.	Name	QTY	Unit	Remark
1	Backstand part	3	group	22m diameter jumbo roll
2	Rewinding main machine part	1	set
3	Perforate part	1	set
4	Edge embossing part	1	set	,No embossing wheel, have embossed bottom roller
5	F25Glue sealer	1	set
6	A206 Accumulator	1	set
7	FH495nested to nested lamination unit	2	set	Steel roller diameter 495mm
8	Common DC bus + motion control system	1	set	Siemens
9	LS160-4LFour-line log saw machine	1	set
10	C60paper core machine	1	set
11	Paper core holder	1	set

Example of capacity calculation method (Have core)
Jumbo roll gram weight 16gsm, 2 layers, width 2800mm, efficiency factor 75%, production time 10h, production speed 350m / min
350 (m / min) X2.80 (m) X0.016X2 X20 (hour) X60 (minute) X0.75 (efficiency) = 28224kg = 28.2tons
(Note: The above capacity calculations are for reference only)


Equipment performance inspection and acceptance:

No.	Item	Inspection and acceptance requirements
1	Main machine speed	350m/min(Depending on the quality of the jumbo roll)
2	Sealing speed	16-22 strips/min. / (Depending on the roll paper diameter)
3	Log saw speed	80-120 cut/min./(Depending on the specific product)
4	Finished diameter tolerance	+/-2mm
5	Perforation pitch tolerance	+/- 1mm
6	Ending length tolerance	+/-3mm
7	Cutting length tolerance	+/-2mm
8	The perpendicularity of the section and the axis	+/- 1mm
9	Paper core length tolerance	+/-2mm
10	The virtual tangent line is clear, uniform and beautiful. There are no holes caused by machine causes on the virtual tangent line, and no holes caused by machine cause on the non-virtual tangent line.

RECOMMENT PRODUCT: TOILET PAPER PRODUCTION LINE


 

Company Profile

IMAKO is a company entirely focused on the manufacture of automated packaging equipment for household paper industry. We always aim at developing user-oriented innovative solutions for worldwide tissue paper convertors to solve their tissue paper production and toilet paper packaging needs. To become a global packaging machine manufacturer, we also provide full automatic toilet paper production line, tissue napkin production line, handkerchief production line, hand towel production line,with rewinder, folder, cutter, single packer, bundling packing machine, case packing machine and robot palletizer. we also provide packaging solutions for personal care products like baby diaper packaging machine, wet wipes packaging machine and sanitary pad packaging machine are built to deliver easy operation, high productivity, quick size changeover and simple maintenance. 

IMAKO has been dedicated to household paper packaging machinery industry for years, and has accumulated much experience. Value-added service to our client is our sole goal, mutual benefit is our base for development, solution is our answer to project.



IMAKO power comes from three aspects:
A professional team with rich practical experience in serving customers in the household paper industry for many years!
Provide customers with continuous and stable technical support and assistance!
Always adhere to a strong, innovative and leading corporate culture!
Nothing is the best but can be better and better. Choose our products to give you the best experience!

Paymentterm:T/T,L/C,30% down payment when placing your order, 70% balance payment before shipment.

Delivery: It depends on the machine models and your requirement on packing sizes.Usually within 30 days of Off Season , within 50 days of peak season upon receiving deposit

After service:  Seller would repair or replace the damaged parts free of charge caused by the machine poor design or manufacturing defects within this period.Guarantee period is not applicable for the consumables and once damaged, buyer can purchase the consumables from the seller at reasonable prices.
We would systematically train your engineers about the operation, maintenance and supervision and share the knowledge and experience regarding the machine operation and maintenance by fax or at each visit. 
If buyer need our technician to fix the machine abroad,buyer shall be responsible for all costs of service like airtickets,accommodation and local transportation.
Besides buyer need paid for the technician USD50/person/day as salary when our Technician going to your country.


 

FAQ

 

Q 1. Where is your factory located?

A: Our factory is located in Shantou city,Guangdong province,China.Which is a beautiful coastal city in the South-eastern of China.The airport name in our city is Jieyang Airport,airport code SWA and high-speed railway station is Chaoshan Station.It's very convenient to come from Guangzhou city or Shenzhen city.

Q 2. How to Guarantee transaction security?

A: Before delivery, we will send the pictures and videos to you to check the quality.
Or you could arrange checking on your own. Also license and certificate could be provided for checking.

Q 3: What technical support can I get during the transaction?

A: We offer online technical support at any time you want. Instructional videos, the way of daily commissioning and maintenance also wil be provided. If you need installation service, our technicians can go abroad but this is not free. During warranty you could replace the failed parts for free.

Q 4:How could i contact you if any problem there?

A: Send us email or leave us message, we will contact you as soon as possible.

 

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