Tissue Paper Multi-Pack Wrapping Machine

• Packaging Type: Bag
• Type: Automatic Wrapping Machine
• Driven Type: Electric
• Automatic Grade: Automatic
• Inclusion Degree: Fully Wrapped Winding Machine
• Structure: Pallet Wrapping Machine
• Model NO.: TP-B40TM
• Film Frame Structure: Mechanical Stretch
• Series: T Series - Pallet Wrapping Machine
• Transport Package: Fumigated Wood Case
• Specification: CE; RoHS; ISO
• Trademark: IMAKO
• Origin: Cn
• HS Code: 8422400000
• Production Capacity: 30/Month

Product Description

Welcome to IMAKO Automatic Equipment Co., Ltd!

For over 10 years, IMAKO has been the automatic machinery specialist. This 10 years witnessed the fast expansion of  IMAKO  from the initial 11 staffs to now more than 150.  

We are the market leader and innovator, and will maintain this position by providing unmatched quality, exceptional service, continuous research, and aggressive new product development efforts. 

We offer a broad array of premium automatic packing machine options. In addition to single facial tissue packing machine, we manufacture full automatic facial tissue bundler, full automatic handkerchief production line,  and toilet roll wrapping as well as bundling machin.

Multi-Pack Wrapper for Softpack Tissues TP-B40TM
 
Technical Parameters
1, Real sample

2,Main Features and Advantages

1. TP-B40TM can be integrated with 2 units of single pack facial tissue/napkin wrappers.
2. Processes such as tissues infeed, turning, counting, pushing, accumulating, filling, bagging, bag stretching, bag opening and seal cutting are all servo driven and controlled, easily operated and conveniently maintained.
3. Centralized management on the vacuum station, reduces air consumption.
4. Germany origin constant temperature sealing device are adopted. AC controlled, up and down heating method can meet various kinds of requirements. Be suitable for different packing material thickness, outer/ inner print or uneven corona density..High flexibility for packing material, stably run and neatly sealed.     
5. Equipped with bag opening monitor function, defects bag removal function, air supply management function, fault alarm reminding function and servo overload protection function.
6. Bundling format 1 or 2 columns adjustable. Fast formats changeover time, easy operation and high efficiency.
7. Max capacity of up to 30 bags per minute.

3,Packing Style and Specification                                                                                                    
4. Machine Performance and Parameters

ITEMS	DESCRIPTIONS	REMARKS
Scope of application	Single soft pack facial tissues	Prebag
Infeed	ASF Automatic Smart Feeding	II Shape Dual Lanes Infeed
Configurations	1×3,1×4,1×5 2×3,2×4,2×5	Single pack dimension should be within the applicable scope
Design Speed	35 bags/min
Stable Operation Speed	≤28 bags/min	Depends of the package type
Prebag Loading Port	Two Prebag Loading Ports, Symmetrical Hang-type
Port Storage Capacity	≤ 600 Bas/port
Bag Length	240 mm to 400 mm	Prebag handle length not included
Bag Width	125 mm to 300 mm	Customize beyong the scope
Bag Depth	90 mm to 115  mm
Single Pack Dimension	Length: 120 mm - 210 mm Width: 90 mm - 105 mm Height: 55mm - 100 mm
Machine Dimension	4672 mm x 2016 mm x 2010 mm (Lx W x H)
Machine Weight	2600  KG
Wrapping material	CPP,PE
Air Compression	Air Pressure ≥ 0.6 MPA Air consumption ≥ 30 L/min	Buyer Self provided
Power Supply	380V/50HZ
Motor Power	16  KW	Total Power of servo and inverter motor
Heating Power	1  KW	End sealing heat total Power
Variation range of adaptive voltage	+/-10%	As per state power standard
I/O Input (VDC)	24VDC	Controlled by electrical system
I/O Output(VDC)	24VDC	Controlled by electrical system
Motion Control Device	14 Axis servo motor positioning control	E-CAM motion curves
Main Driven Mode	E-CAM driven
Device Color and Surface Finishing	Dark Grey,Static Spraying & Baking Painting
Seal Method	Same as Manually Sealed	Vent. Hole Dia.¢2.5mm
Filling Method	Dual Pusher Infeed
Gusset Fold	By vacuum and mould

 

 

 

 
5. Spare Parts List
 

No.	Material Code	Name	Specification	Unit	Qty
1	GJ0004	Allen key	1mm-10mm(Geaiei)	pc	1
2	C0206162V	Tube type one-way throttle valve	ASL6-01(Airtac)	pc	2
3	C0206142V	Tube type one-way throttle valve	ASL10-01(Airtac)	pc	2
4	CL060129	High-temperature tape	Width 50mm	roll	2
5	GJ0001	Adjustable wrench	200mm(Shanghai Hugong)	pc	1
6	GJ0003	Straight screwdriver	8 inch(Hongcheng)	pc	1
7	GJ0002	Cross screwdriver	8 inch(Hongcheng)	pc	1
9	C0208021V	Seal ring	NBR-UKS-25-40-8	pc	2
10	C0206385V	hydraulic buffer	RBC1412-S(SMC)	pc	1
11	C0206141V	Tube type one-way throttle valve	ASL6-M5 (Airtac)	pc	2
12	TPM30R-1212V	Bags rack	Q235 Square Tubes  40*80	pc	1
13	TPM30R-1213V	Bag hanging rod	Side moulding	pc	4
14	TPM30TA-030116V	Heating wire	3*0.30*560mm,working zone: 380mm,2 end copper plating 90mm	pc	2
15	TPM35T-030102AV	Cutter knife		pc	1
16	TPM30R-0138V	Stop collar	Nylon 66	pc	4
17	TPM30TA-0220V	Supporting sheath	PU	pc	2
18	TPM35T-030105V	Seal pad	Silicone	pc	2

6. Acceptance Standard

1. Packing film Material:PE ;Film Thickness:0.04mm-0.05  ,Vent holes ≥6mm total two rows.
2. Bagging:
   1. Precisely matching with required quantity.  
   2. In sequence and direction to bag tidy
3. Sealing:
   1. Firm and right tightness (by supporting with a hand at the bag center, the drooping should be ≤10mm), no bag breakage nor damaging packs.
   2. Gusset should be symmetrical, horizontal deviation tolerance 5mm. misalignment ≤ 5mm; Seal edge is straight, no burrs, no sawtooth or slags. Seal width 8-12MM.
4. Tissues Appearance:No stains, wrinkles or torn caused by the packing machine.
5. Production Speed Test Standard:30bags/min(3packs/bag);35bags/min(6packs/bag);28bags/min(8packs/bag);Upstream infeed speed should fulfill the multipack wrapper speed, or the upstream down time would not be taken into account.
6. Actual capacity calculated by: Test speed(bags/min) × 60min × real production time × 85%(efficiency rate)

Note:upstream down time or reel change time would be not counted.

1. Packing efficiency: ≥85% .test production time:4hrs.(Excluding reel changeover time or down time or idle running time that NOT caused by the machine's own performance). Products quantity should be counted before the test run. And after the test, defects would be counted to calculate the qualification rate. 
2. Qualification rate:  ≥97% .Defects products that are due to tissue oversize, unqualified packing film or disoperation by the buyer workers would not be counted. 

1. Service Commitment

We have strict and professional user management system, which enables us to do our utmost to cater for the needs of our customers. Whenever you buy our products, you are double secured with the reliable and life time after-sales services provided both by our parts suppliers and us. Hereby we make below commitment:
Warranty: ONE year. Seller would repair or replace the damaged parts free of charge caused by the machine poor design or manufacturing defects within this period. But buyer shall be responsible for the charges of the damaged parts caused by operator's misuse by not following the instructions of the operation manual. Guarantee period is not applicable for the consumables and once damaged, buyer can purchase the consumables from the seller at reasonable prices.

1. Seller would be responsible for the installation and commissioning. Service would be door-to-door. If any equipment failure occurs during the production process, seller would help fix the issues at the first time either through the phone or (if still not solved by phone) by sending the engineers down there within 48 hours.
2. Mechanical guarantee would be ONE year after the operation test acceptance. Upon the purchase requests from the buyer, spare parts would be timely supplied by the seller. It is seller's responsibility to answer any questions submitted by the buyer or provide the any services that requested by buyer.
3. Seller is responsible for training the workers at buyer site about operation and maintenance. And would be continuously providing the technical support via phone consulting or door-to-door visit to make sure each device runs in good status, and take precautious steps to prevent machine failures.
4. We are committed to make every customers satisfied with each of our service.
5. Sufficient spare parts supply would make sure the spare parts purchased by customer dispatched and delivered at fastest speed as possible.

We are bound to establish good cooperation relationship with our customers. We would keep improving ourselves and cherish any advices or comments from our customers. We would systematically train your engineers about the operation, maintenance and supervision and share every knowledge and experience regarding the machine operation and maintenance by fax or at each visit.